Bridge Foundations

The Importance of Bridge Foundations

Bridges are critical components of infrastructure, providing essential links for transportation networks. While the visible bridge superstructure often receives the most attention in the construction of bridges, its stability and durability are largely dependent on what lies beneath.

Bridge foundations are used in the construction of bridges by serving as the interface between itself and the earth. They bear the load of the bridge, including vehicular traffic, wind forces, seismic activity, and the weight of the entire bridge structure itself. Improper or poorly designed bridge footings and foundations can lead to differential settlement, tilting, or even catastrophic failure. A good and stable foundation ensures that the structure remains safe, serviceable, and economical over its lifespan.

Additionally, bridge foundations and substructures must account for site-specific conditions, such as soil type, water table level, scour potential, and seismic activity.

Workers in orange hi-vi clothing stand under a bridge and examine the riverbed area.

Different Types of Bridge Foundations

Bridge foundations are classified into two main categories based on their depth and load distribution mechanism: shallow foundations and deep foundations.

Shallow Foundations

Shallow foundations are placed near the surface and are typically used when strong bearing strata are available at shallow depths.

  1. Spread Footings – These are among the most common types of shallow bridge footings and foundations. They consist of a widened base (or footing) that spreads the load over a larger area of soil. Spread footings are economical and suitable for smaller spans or bridges built on firm ground.
  2. Raft Foundations – Also known as mat foundations, raft foundations consist of a continuous slab that supports multiple columns and walls. This type of foundation is particularly useful in bridge construction where soil bearing capacity is low, as it distributes the load uniformly and reduces the chance of differential settlement.
  3. Grillage Foundations – Use layers of steel or reinforced concrete beams laid in orthogonal directions, topped with a slab or deck. This system allows the distribution of heavy loads over a wide area and is particularly useful in cases where load concentrations need to be minimised.

Deep Foundations

When surface soils lack the strength to support a structure, engineers turn to deep foundations that transfer loads to stronger strata deep below the surface.

  1. Driven Piles – Long, slender columns, called piles, are hammered into the ground using pile drivers. They are typically made of concrete, steel, or timber. They work by friction and/or end bearing and are ideal for soft soils or sites with fluctuating groundwater levels.
  2. Drilled Shafts (Caissons) – Also called caissons or bored piles, they are constructed by drilling deep holes and filling them with reinforced concrete. Ideal for large bridges that require significant load-bearing capacity. A key advantage of drilled shafts is their ability to be tailored precisely to subsurface conditions, and they often serve as both the foundation and substructure component.
  3. Caisson Foundations – Watertight structures that are sunk into the ground and filled with concrete. Caisson foundations are commonly used for large-span bridges and allow for deeper placement compared to other methods.
  4. Well Foundations – deep, large-diameter cylindrical structures traditionally used for bridges over rivers. Constructed by sinking a well-shaped shaft into the ground, this method supports heavy loads and resists scour in river bed conditions.

Applications of Bridge Foundations

Bridge foundations and substructures must be selected based on specific site conditions and load requirements. Some applications include:

  • Highway overpasses
  • Railway bridges
  • River and marine bridges
  • Temporary or emergency bridges
Steel sheet piles being installed by a rig at night. An Aarsleff worker in safety gear observes nearby.

Bridge Foundation Construction

Constructing bridge foundations is a complex process that typically involves the following steps:

  1. Site Assessment – Soil testing and geotechnical analysis determine the appropriate foundation type.
  2. Excavation – Depending on the depth and water table, excavation may require dewatering or cofferdams.
  3. Foundation Installation – Foundations are installed using heavy machinery, pile drivers, drills, or sinking techniques.
  4. Reinforcement and Concreting – Reinforcing steel is placed as per design, and concrete is poured to complete the foundation.
  5. Inspection and Testing – Load testing, pile integrity tests, and soil settlement monitoring ensure that the foundation meets engineering standards.

Safety protocols are crucial during construction, especially in waterlogged conditions, to avoid accidents and ensure structural reliability.

Challenges that Face Bridge Foundations

Bridge foundation design and construction face numerous challenges:

  • Unpredictable Subsurface Conditions – Soil variability can lead to unexpected settlement or load-bearing issues.
  • Scour and Erosion – Water flow can remove supporting soil from around the foundation, compromising integrity.
  • Seismic Activity – Earthquakes require special consideration in foundation design to prevent liquefaction and structural collapse.
  • Environmental Regulations – Construction in water bodies often necessitates the use of cofferdams and must comply with environmental protection laws.
  • Logistical Constraints – Remote or urban sites may limit equipment access or working hours, impacting project timelines.

A Worked Example

In September 2019, Aarsleff Ground Engineering were awarded the sheet piling contract near Staveley, Chesterfield. The bridge on the Seymour Link Road, which crosses the River Doe Lea, was showing signs of deformation, having only been constructed in recent years. The bridge had been continually monitored by the Derbyshire City Council for its severity.

Eurovia were contracted by the council to deliver the remedial works. They worked with Aarsleff to evaluate and refine the solution, which consisted of extending the wing walls on either side of the bridge deck to stabilise the ground. The client required that one of the two lanes on the bridge be kept open whilst the construction works were ongoing. As a result, Aarsleff adapted its method of working and equipment to cater for the limited working space.

68No. 10.5m long sheet piles were initially driven by Aarsleff’s Movax vibrator rig, which was then switched to an air hammer for the final couple of metres due to the challenging and hard ground conditions.

An excavator is shown driving sheet piles into the ground during the River Doe Lea project.

Choose Aarsleff For Bridge Foundation Works

When it comes to reliable bridge foundations, Aarsleff is an expert in the field. With a proven track record of successful bridge projects within the infrastructure sector, we provide end-to-end solutions, from design and planning through to execution and quality assurance.

We also have a skilled workforce of highly trained engineers and technicians who are highly experienced in the design and installation of bridge footings and foundations.

If your project involves a highway overpass or a complex rail bridge, we deliver the expertise and reliability needed for the most demanding bridge foundations and substructures.

Aarsleff piling rig